SBG315 HDPE/PP Dual Wall Corrugated Pipe Production Line

The scope of diameter: (ID) Φ90mm-Φ250mm

Double wall corrugated pipe are extensively used in the great offer of areas for example municipal projects, residential quarter’s underground bad weather consuming water and sewage drainage and so on.In addition to common plastic pipe has decent corrosion resistance, significant insulation, inner wall smooth, small flow resistance moreover to other characteristics, double wall corrugated pipe (IDΦ90mm-Φ250mm) adopts specific hollowness structure, as well as the pipe has extraordinary ring stiffness and decent durability and toughness, and lumination weight, effect resistance, and never very easily broken and so on.HDPE double wall corrugated pipes are used for drainage, waste water and sewage.

Double wall corrugated pipe line features:

HUASU Company designed and developed Double Wall Corrugated Pipe Extrusion Line SBG 315 by absorbing advanced technology from foreign countries plastic machinery industry in order to meet the demand of plastic market.  This  Corrugated Pipe Extrusion Line is the latest study achievement in the plastic extrusion field. This extrusion line is suitable for the high speed extrusion of HDPE, LDPE, and PP material. HDPE Double Wall Corrugated Pipe Extrusion Line adopts directly extruding (single extruder or two extruders’ co-extrusion) and forming technology, human-machine interface control system. The high efficiency cooling and vacuum calibration sleeve to ensure the pipe inner smooth and fast speed.Equipped with high quality aluminum alloy moulds block what has vacuum forming channel and water or air cooling channel and with full closed pressure and continuous water cooling system. It can produce the double-layer socket HDPE/PP corrugated pipe.It makes high automation degree, reliable quality and stable production become true. And this pipe production line wins our home and abroad customers’ good reputation.

Extruder: Equipped with high efficiency single screw extruder.this single screw extruder is specially designed for extruding PE material, grooved barrel, equipped with the lower noise fan, high speed and hard gear reducer. The inner and outer layers of the corrugated pipe are independently fed material by two extruders. It can make the inner and outer layers produce different material and guarantee high efficiency extruding.Extruder and forming machine can affect ganged function.

Die head: The die head has two structures: Independent extrusion structure and co-extrusion structure.the extrusion die head has two channel structure, nitriding and polishing handling, special designed mouth molds, suitable for different material and different ring stiffness pipe production.The die head has water and air circular system respectively and form the double wall corrugated pipe by cooling water. The special molds structure assures the inner and outer layer wall thickness even and forming stability.

Corrugator: Corrugator is adopted horizontal framework with shuttle type transmission, equipped with revolutionary consuming water cooling plan and vacuum forming system. It significantly raises the production speed.  specific belling on collection purpose decreases cost providing price and improves production efficiency. lowering amount of mold blocks can reduce cost providing price and vitality consumption. Mold blocks adopt Siemens servo engine generate and revolutionary self-lubrication system. It assures relocating reliability and plastic material pipe level of quality stability.

Mold blocks: Double Wall Corrugated Pipe forming molds which are formed by special aluminum alloy material through precision casting. They have high precision and strength, and excellent heat dissipation.

Cutter: High-strength alloy steel blade, Rotary cutting, smooth pipe incision, dustless cutting. The tracking device makes the cutting location precision. Germany Siemens professional PLC programmed controlling system makes operation easy and sensitive.

Control system: it adopts Germany Siemens control system with professional PLC and all famous brand Electronic Components, 15 "large color touch screen human-machine interface, high automation, reliable running, easy operation, remote communication function which can realize remote fault diagnosis and rule out the possibility.

Main technical parameter: